How to Mix Ink: Ink Mixing for Pad Printing & Screen Printing

-- End Ad Box --->with hardener 1000H/1000KGL have a pot life of
Ink mixing is a basic but very important step toabout 8-10 hours.
achieve a quality imaging with screen printing or5. Begin adding thinner at a ratio of about
pad printing. If it is not done properly, the entire5%-10% then re-mix.
printing process can get very frustrating and, in6. Continue to add thinner at a “drop by
turn, may cause a loss of production and a wastedrop” rate until a working viscosity is achieved.
of valuable time and energy.Adding all the thinner at once tends to
Before you start, it is essential that you be using“shock” the ink. Typical mixing ratios are
the proper equipment. Unlined mixing cups (no15% thinner to the weight of the ink. Remember,
wax), mixing sticks and a quality electronic scaleit is easier to add than to take away. This also
with an accuracy of .1 grams are all veryhelps to prevent ink over thinning.
important. Without these items, ink mixingPlease note that Sapphire Pad Printing & Screen
becomes guess work, causing the quality andPrinting Inks are highly opaque and take more
precision of the print to suffer.thinner than most inks. The adjustment of the
Step by Step Ink Mixing:viscosity of the ink depends on the quality of
1. Zero or tare out the scale (make sure it is on athinner that is being added. Generally you should
level surface).never exceed 20-25%; however, dilution varies
2. Add the ink to a mixing cup. Try not to usefrom series to series.
less than 40 grams as it will not flow well in theIf you follow these simple steps it should help to
cup or inkwell once mixed.improve your pad or screen printing process. If
3. Add appropriate hardener ratio (4:1 for 1000H =you ever have any questions please contact me,
25%, 20:1 for HGL = 5%).Pete Baxer, at 1-978-646-8980 and I will be glad
4. Mix these two ingredients completely. Note: padto help you.
printing and screen printing inks that are activated